The growth of the electrical vehicle (EV) market has brought an increasing demand for improved performance and faster charging. As OEMs adapt to these needs by transitioning from 400V to 800V batteries, they face a new challenge. Much of the public EV charging infrastructure is built to support 400V EVs. Without additional, sometimes costly equipment, 800V EVs are not able to use these chargers.
Eaton’s Battery configuration switch (BCS) solves this challenge in one innovative device that is integrated into the battery pack. Designed for passenger and light duty commercial vehicle applications, the BCS is a bi-stable device that safely and efficiently transitions pack voltage between 400 and 800 volts, enabling EVs to charge at a different voltage than vehicle operation.
Product Benefits
2-state VRS | 3-state VRS | Notes | |
Configuration | |||
Parallel (400V) | X | X | |
Series (800V) | X | X | |
Disconnect | X | ||
Contact Resistance 800V | <100 µOhm | <100 µOhm | |
Contact Resistance 400V | <100 µOhm per string | <100 µOhm per string | |
Current Carrying | 500A without external cooling | 500A without external cooling | Higher current can be achieved with liquid cooling |
Make and Break Current | Max 50A | Max 50A | 400V strings must be balanced to limit inrush current |
Control for reconfiguration | 7W for 0.5s | CTRL Signal ON (12V) | The reconfiguration is bi-stable. It requires a pulse to change direction |
Dimensions/Weight | 126mm x 62mm x 110mm 360g |
126mm x 62mm x 110mm 390g |