Reliable lighting is a critical aspect of industrial workplace safety and performance. Lighting systems must provide high visibility, while minimizing shadows and glare to help create a safe and productive work environment for your employees. Poor or inadequate lighting is a leading factor in workplace accidents and injuries.

In addition to safety challenges, lighting systems in harsh and hazardous applications face rising energy and maintenance costs due to the over-usage of lights. Running lights more than necessary, often due to a lack of effective control, shortens the life of the fixtures and drives up material and labor costs. Plus, slowing or stopping production to replace failed lighting impacts your productivity.

Overall design engineered for reliable performance in extreme environments

• Hazardous area classification: Class I, Division 2, Groups A, B, C, D;  Class II, Groups E, F, G;  Class III;  Class I, Zone 2 AEx ec mb IICT*GC;  Zone 21 tb IIIC
• Operating ambient:  -40ºC to 65ºC
• Environmental rating:  Type 4X, IP66
• Corrosion resistance:  Corrosion resistant aluminum housing with Corro-free™ epoxy power coating
• Vibration resistance:  Tested in accordance with Section 33 of UL 844
• Impact resistance:  Tested in accordance with Section 68 of UL 844
• Surge protection:  6kV standard (10kV available upon request)

Mounting module & driver housing

A.  Retro-fit friendly universal top hats

• Seven mounting module styles help ensure that the fixtures are installed in the correct location to properly light your facility
• All Crouse-Hinds series Champ LED luminaires utilize the same mounting modules as our legacy products, simplifying installation and significantly reducing costs in retrofit projects

B.  Smart driver & controller

• Fully serviceable drivers are isolated from the primary heat source (LED engine) to maximize economic life
• Controller manages dimming, scheduling and grouping functionality, as well as notifications & alarming

C.  Lever lock connectors and terminal blocks

• Plug and play wiring simplifies and speeds installations

LED Engine and heat sink

A.  Heat fins

• Ensures proper air flow & facilitates dust-shedding for effective heat dissipation and thermal management of LED engine

B. Integral carrying handle

• Simplifies transportation and installation at the job site

C.  Custom optics and colors

• Type I, III, and V optics direct light where you need it, helping eliminate gaps and dark spots
• 3000K (warm) and 5000K (cool) color options.  Green and Amber LEDs available for wildlife conservation applications

D.  Integrated antenna

• Attached to the optics board inside the lens, maintaining the fixture's hazardous ratings
• Effortless connection to our Brightlayer Industrial lighting control interface. No complex hardware required to commission and control the lights!
• Bluetooth low energy (BLE) protocol enables decentralized control of the system without complex and expensive IT network gear

E.  Custom lenses

• Glass or polycarbonate lens with clear or diffused finishes available to meet customer requirements or preferences

Intelligent multi-sensor

A.  Intelligent multi-sensor

• Replaceable sensor can be factory-installed at purchase, or field-installed at a later date
• Sensor is integral to light fixture - no field wiring required
• PIR occupancy sensor with LED indicator
  • Automatically illuminates the area once presence is detected
  • Turns lights back off when presence is no longer sensed for a set period of time
• Photo sensor for daylight harvesting and lux reporting
  • Measures available daylight and adjusts the light level of the luminaire to maintain desired light levels

Unlock intelligent lighting control & insights that maximize safety, productivity & savings with Brightlayer Industrial software

When paired with Champ Intelligent Lighting, the Brightlayer app provides additional customized lighting control with a wide range of intelligent features. Create lighting groups and set light levels that can be managed by schedule, available daylight, and occupancy. This helps ensure that the safest light levels are maintained, while minimizing energy consumption and eliminating the over-usage of lights.

In addition to customized lighting control, you can easily see each fixture’s estimated remaining usable life at a glance. Use this data to schedule planned maintenance events to avoid possible safety issues from failed lights and to minimize personnel time spent in the hazardous areas.